Zero-Defect Control
4M Quality Assurance System
Systematic, zero-compromise control across Man, Machine, Material, and Method to deliver consistent micron-level precision.
Standardized Shop Floor Audits
Total Quality Management (TQM) Across Every Stage
ISO 9001:2015
MSME ZED Bronze
Pillar 01
MAN
- Required Skill Identification
- Daily Availability Record
- Training Need Identification
- Multiskill Development Matrix
- Daily JH of Workplace & Machine
- Rigorous SOP Adherence
- "I DO, I CHECK" Self-Inspection
- Continual Improvement (Kaizen)
Empowered & Multi-Skilled
Pillar 02
MACHINE
- History Card of Each Machine
- Essential Spare Parts Stock
- Preventive (P.M.) Calendars
- Standard Breakdown Slip System
- Why-Why Root Cause Analysis
- TBM & CBM Predictive Health
- Enhancement of Machine Life
- Periodic Precision Calibration
Zero Unplanned Downtime
Pillar 03
MATERIAL
- Raw Material (RM) Test Reports
- Traceable Batch Certificates
- Calibration of Instruments & Gauges
- Availability of PPAP Documents
- Execution of Closed-Loop CAPA
- Study Drawing & Prepare QM Matrix
- FIFO Inventory Management
- Strict Incoming Material Inspection
100% Traceable Materials
Pillar 04
METHOD
- Poka-Yoke (Mistake Proofing)
- Systematic Process Audits
- Shop Floor Kaizen Culture
- Training Effectiveness Reviews
- Rigorous 1S-2S Audits
- ISO Compliance Verification
- Customer Specific Audit Points
- Final Pre-Dispatch Dock Audit
Poka-Yoke & Process Audits